Medical Device Manufacturing

Medical Device Test Systems Built to Evolve

From hearing aids to surgical robotics, medical devices demand absolute precision, repeatability, and compliance. Testeract delivers modular, vendor-neutral ATE platforms that reduce test cycle times, meet global regulatory standards, and scale with new product generations.

Why Medical Device Manufacturing Test Systems Fail Forward

Industry challanges

  • Strict regulatory requirements (FDA, ISO 13485, IEC 60601) demand traceable, validated test results.

  • Manual test processes slow throughput and increase risk of human error.

  • Variant management across device models and revisions complicates test workflows.

  • High cost of downtime — even small disruptions risk delaying production and compliance.

  • Obsolescence pressure threatens long-term sustainability of test platforms.

Our Approach

Full System Integration

Medical test systems must handle diverse DUTs while meeting compliance and throughput targets. Testeract integrates PXI, LXI, FPGA, and custom I/O into scalable platforms built for accuracy and efficiency.
Key Medical Benefits:

  • Support for electrical, functional, and simulation-based test in one system

  • Compliance-ready architectures validated for FDA/ISO audits

  • Variant coverage across multiple devices without costly reinvention

Software Framework & Automation Tools

Our TestPoint™ HAL-driven framework separates test logic from hardware, enabling updates without disrupting validated processes. This reduces revalidation cost and risk.
Key Medical Benefits:

  • HAL abstraction ensures continuity with mixed vendor instruments

  • Automated reporting with full traceability for compliance

  • Support for LabVIEW, TestStand, Python, and MATLAB ecosystems

Design Engineering & Lifecycle Support

We provide not just test platforms, but long-term sustainment strategies to keep medical programs compliant and running.
Key Medical Benefits:

  • Obsolescence management and refresh planning to extend system life

  • Documentation, training, and operational ownership transfer

  • Lifecycle support for evolving FDA/ISO standards

Applications

Proven Across Medical Device Programs

 “A test system isn’t just a project expense — it’s a program enabler, if done right.”

N

PCBA functional test for hearing aids, imaging devices, and implant controllers

N

End-of-line validation for diagnostic equipment and surgical robotics

N

Simulation-based testing for specialized subsystems (e.g., anatomical simulation devices)

N

Custom fixtures and bed-of-nails integration

Medical

Case Study: 


Standardizing Test to Accelerate Compliance and Innovation

A leading medical device manufacturer partnered with Testeract to unify and modernize their production test systems. Facing siloed workflows, inconsistent reporting, and growing compliance risk, the joint team co-developed a modular test framework using TestPoint™, TestStand, and NI platforms.

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